How to Test the Control Transformer (410-61): JVR Vac410

“The control transformer ensures that consistent power is transmitted throughout the electrical delivery system with reliability.”

Did your unit cease transferring power, and are you unsure what part is causing the break in the circuit? Today, we will go through the simple steps of testing what part is the culprit, as well as the importance of a control transformer in the unit’s power system. When you think your machine is down, it is likely as simple as finding what part needs replacing or repairing. Let’s begin!

Index

1) What is a Control Transformer?

2) When to Test the Control Transformer

3) Tools Needed

4) Testing the Components of the Control Transformer System

5) What’s Next?

What is a Control Transformer?

Function

The control transformer ensures that consistent power is transmitted throughout the electrical delivery system with reliability. Generally connected to the primary power source, the transformer accounts for regulating the primary power production. Initially, the primary power source produces more than enough power. Then the transformer works as a grounding system that has the ability to transform the current to only what the actual metal core circuit board needs. This is opposed to causing resistance or impedance, such as with a resistor.

They are often used in systems that require consistent power regulation for safety purposes, such as heating systems or other temperature and lighting control.

Design

During the manufacturing process, control transformers are purposefully made with materials to withstand the pressures it is expected to be under, considering their function. For example, epoxy resin is applied around the coils and acts as an effective insulator to protect from moisture. The development is to protect the circuits forming a straight line from the primary power source, leading to the rest of the circuit from overload.

Benefit

The transformer is an important component in manufacturing as it provides reliability, safety, and effective functionality of the power system.

When to Test the Control Transformer

If you are experiencing a power shortage, troubleshooting is necessary to find what connections are causing the problem. Although the control transformer could be the problem, it is rare when it experiences burnout. So the process will consist of what to test to identify which part of the electrical circuit is the problem. Instead of purchasing a part that may or may not be the problem, pull that voltmeter out of storage, and get to testing to locate that easy fix!

Tools Needed

#2 Phillips Screwdriver

Volt Meter / Multimeter Devices

Testing the Components of the Control Transformer System

About the Method

This method will test the quality of any features that need replacing.

Use the volt meter to check for power at the following locations. If the voltage is measured lower than expected, this traces the trouble spot of the circuit.

Steps

Accessing the Vac410 Interior

Remove the back panel of the Vac410 using the #2 Phillips to expose the interior of the unit for testing.

Vac410 - Chamber Vacuum Sealer | Back Panel Open

Identifying The Problem

Use the point of the Volt Meter / Multimeter pin wires. Test the following and use the video below for guidance if needed:

Main Breaker (+/- 210 V)

Voltage going into the transformer from the main breaker; located towards the front of the transformer (+/- 210 V)

Voltage leaving the control transformer; located at the two farthest points on the transformer (+/- 27 V)

Lastly, check the connection at the PC board (PCB) (+/- 27 V)

What’s Next?

Once you are finished troubleshooting, you should now know which part of the circuit requires repairing or replacing.

Here at JVR Industries, we look to support our customers in any way we can. If you have any questions about the troubleshooting process, which part to purchase, the repair process, or other service help on your chamber vacuum machine, please give us a call and ask for our service department. We are always ready to help!

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How To Replace Control Board (100-51B): JVR Vac100 Chamber Vacuum Sealer

“Our service technicians are always ready to provide help with 50 years of vacuum packaging experience…“

The Vac100 chamber vacuum sealers are equipped with a feature that allows you to program them with individual vacuum-sealing times for liquids and foods. To keep producing the same results, proper upkeep is required. Keep in mind that an incorrect diagnosis of the power circuit can increase the likelihood of further issues and a larger price to pay. Protect your chamber sealer by getting the correct form of diagnosis.

Once you have received a proper diagnosis of a faulty control board (100-51B), then you can proceed with the replacement process below.

Index

1) Tools Needed

2) Safety Precautions

3) Steps to Replace Part

4) Questions?

Tools Needed

Allen Key

#2 Phillips Screwdriver

Safety Precautions

*Place the unit on a sturdy table with ample space.

*Ensure the Vac100 is powered off and unplug the unit from any power source.

*Make sure the chamber is empty of filler plates, bags, or any other loose items.

Steps to Replace the Vac100 Control Board

1. Use the Allen key to unscrew the three Allen screws along the base of the back panel.

2. Hinge the external body forward and lock the hinge mechanism in place.

3. Use the #2 Phillips to remove the black plastic enclosure in order to expose the control board.

Removing the Old Control Board

4. Remove the blue hose (somes machines have a clear hose) by lightly wiggling it back and forth.

5. LIGHTLY pry off the grey ribbon – it is fragile.

6. Detach the green connector.

7. Use a #2 Phillips to loosen the screws to each input wire and remove each.

TAKE NOTE of where each was placed so you can place them back in their respective areas.

8. Finally, remove the old control board with the #2 Phillips.

Installing the New Control Board

9. Replace with the new control board and secure the 4 screws.

10. Secure the input wires in their respective places, then tighten the screws.

11. Reinsert the blue/clear hose and grey ribbon, then click the green connector into place.

12. Secure the black cover over the control board.

NOTE: When reinstalling the black cover, make sure the grey ribbon runs behind the blue tab on the control board and fits in line with the groove on the black cover. If not in the correct area, the grey ribbon will pinch between the enclosure and the floor, and the box won’t be able to secure properly.

Questions?

Review the video link below for a helpful visual interpretation of the process. For further information or help diagnosing your unit, give us a call during our business hours or email anytime, and we will get back to you promptly. Our service technicians are always ready to provide help with 50 years of vacuum packaging experience stacked behind us. We are here in hopes of helping your chamber vacuum sealer last for life and keep it out of the landfill, setting us apart from our competitors.

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How To Replace/Install The Inline Vacuum Filter (100-92-ASSY): JVR Vac100 & JVR Vac110

“Adds that extra protection to your vacuum pump…“

Now offering a new part to optimize the protection of the rotary vane oil vacuum pump – the heart of your vacuum sealer that determines the longevity of your JVR Vac100 and Vac110 chamber sealers. Let’s look at how the inline vacuum filter might apply to your vacuum packaging endeavors and how to install/replace it.

Index

1) Purpose of the Inline Vacuum Filter

2) Determining When to Replace the Filter

3) Tools Needed

4) Safety Precautions

5) Steps To Install/Replace the Inline Vacuum Filter

6) Additional Information

Purpose of the Inline Vacuum Filter

A new part has been released for those who vacuum package flour or similar dry, powdery products. Known as the inline vacuum filter, this part adds extra protection to your vacuum system to ensure the powder does not enter the vacuum hose and eventually the vacuum pump. Although chamber vacuum sealers are manufactured with an internal vacuum system to vacuum seal liquids and powdery items, spill overs are always possible. This means the vacuum pump requires parts helpful in ensuring its protection to maintain longevity.

Just like the oil pump protects from moisture when vacuum packaging liquids, the inline filter will add extra protection against any powdery particles that may enter the vacuum system. The part comes as an assembly including the housing and filter.

Determining When to Replace the Filter

As the filter becomes polluted, you will need to replace it to maintain optimal functioning. If you use your unit routinely, we would recommend inspecting the filter once a month for pollution. Instead of purchasing a whole new part, we offer a pack of 3 replacement filters (100-92F) to install in the inline vacuum filter housing. This makes for easy replacement down the line, and you have extra for later!

Tools Needed

3 mm Allen Key

Strap Cutters / Scissors

Inline Vacuum Filter (100-92-ASSY)

Safety Precautions

Make sure no filler plates or other items are in the chamber before you begin.

Use a stable surface to work on. If you keep your unit on a cart, it is better to transfer it to a stationary countertop.

Power off and unplug your JVR Vac100 / Vac110.

Steps To Install/Replace the Inline Vacuum Filter

1. Turn the unit so that the back panel is facing you. This should not scratch the surface area if you are using the Velcro feet supplied to you.

2. Use the 3 mm Allen key to unscrew the bottom three Allen screws securing the external body to the base of the unit.

3. Lift the body forward and lock the hinge mechanism into place.

4. Use strap cutters or basic scissors to cut the vacuum hose that forms a connection between the valve assembly and the inlet check valve located on the vacuum pump in half.

5. Install the inline vacuum filter by inserting each filter fitting into either section of the hose.

NOTE: THE ARROW ON THE INLINE FILTER SHOULD POINT TOWARDS THE VACUUM PUMP.

6. Cut any excess hose off where it attaches to the filter so that the filter does not block the external body from closing.

NOTE: Always cut less than what you think, as not to accidentally cut too much hose off and have to replace that too!

Additional Information

In search of further information? Play the video below to review a visual representation of these steps. Or, contact our service technicians here at JVR Industries. With 50-plus years of information and experience behind them, our company stands out from our competitors by offering the service and parts for the duration of your machine’s lifespan.

Browse additional parts and accessories for both the JVR Vac100 and Vac110 chamber sealer categories.

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How to Change the Vacuum Pump Exhaust Filter (310-33, RVS20-32): Vac310

“The exhaust filter function encourages the recycling of clean oil and efficient vacuum pump performance.”

Our promise stands true that we will consistently be providing top-notch service for your machine to keep it up and running for as long as it takes! Today, we will go over the role and importance of replacing your Vac310 exhaust filter and how to replace it to maintain optimal vacuum pump performance.

Index

1) Oil Pump Machine Compatibility

2) The Importance of an Exhaust Filter to Proper Functioning

3) How Often Should You Change the Exhaust Filter

4) Preparations

5) Safety Precautions

6) Steps to Change the Exhaust Filter

7) Questions?

Oil Pump Machine Compatibility

Exhaust Filter (White Pump, 310-33 or RVS20-32): Compatible with SECOND generation Vac310 (1-Bar) and Vac310 (2-Bar) chamber vacuum sealers that house the WHITE pump. Continue to the next section.

NOTE: If you own a FIRST generation Vac310 (1-Bar) or Vac310 (2-Bar) chamber vacuum sealer housing a GRAY vacuum pump, then read here for instructions on how to replace the compatible exhaust filter (310-32).

Vac310 Vacuum Pump Exhaust Filter (White Pump)

The Importance of an Exhaust Filter to Proper Functioning

The main purpose of the exhaust filter is to provide a reliable form of protection for the vacuum pump system against any excess moisture from liquid products or dust that the vacuum could carry in from the chamber. During operation, the oil is suspended in the air creating an oil mist that is caught and recycled while, simultaneously, any particles are filtered out so that your pump expels clean air. The exhaust filter function encourages the recycling of clean oil and efficient vacuum pump performance.

For an oil pump that can handle pulling 99% of air from the chamber bag, regular upkeep is a must. With proper upkeep, your Vac310 will run proficiently for years to come – well over 10 years is normal! Thankfully, service is made easy on your machines, so you can fit a simple part replacement into almost any busy day.

Exhaust Filter Benefits

Boosts the energy efficiency.

Decreases energy consumption.

Ensures your rotary vane oil-lubricated pump expels clean air.

How Often Should You Change the Exhaust Filter

A number of circumstances can indicate the need to change your exhaust filter.

General Upkeep: We recommend replacing the exhaust filter once a year.

Smoke: You notice a puff of smoke at the beginning of a vacuum seal cycle.

Odor: You notice smoke or oil odor coming from the exhaust exiting the JVR Vac310 vacuum pump.

Preparations

Difficulty Level

Moderate

Time Required

Approximately 30 Minutes

Tools Needed

#2 Phillips Screwdriver

13 mm Combination Wrenches

5 mm Allen Wrench (comes with the Vac310)

2″x4″ Wood Block (x2)

Vac310 Exhaust Filter (White Pump, 310-33 or RVS20-32)

Safety Precautions

Power off the unit and unplug it from its power source.

Place your vac310 chamber vacuum sealer on a stable surface.

Latch the lid closed.

Steps to Change the Exhaust Filter

Accessing the Vacuum Pump

1. Use #2 Phillips to unscrew all six screws securing the back panel. Make sure to hold the base of the panel at the last two top screws to keep it from falling.

2. Place 2×4 wood blocks under each back leg to prop up the unit.

3. Use the 13 mm Combination Wrench to remove the four nuts found underneath the unit that secures the pump. We recommend using the ratcheting end, but either works!

4. Turn the vacuum pump about 45° to access the side closest to the side of the unit.

Changing the Vacuum Pump Exhaust Filter

5. Remove the filter cap using the 5 mm Allen Wrench.

6. Remove the exhaust filter.

7. Set the circular disc and spring aside to reuse.

8. Acquire your new exhaust filter – make sure not to lose the new O-ring!

9. On the opposing end, remove the rubber sleeve.

10. Reinsert the spring and circular disc in this order.

11. Grab the exhaust filter by the end of the thread and insert it directly, base first, into the pump until you tap the opposing side.

12. Use the circular disc as a reference to ensure the exhaust filter is centered.

13. Secure the filter cap over the filter and secure the screws using the Allen wrench.

Last Steps

14. Rotate the vacuum pump back to its original position.

15. Secure the nuts at the bottom of the unit using the 13 mm Combination wrench.

16. Reapply the back the back panel.

17. Remove the 2×4 blocks.

Your unit is all set for optimal functioning!

Questions?

Have further questions? You are promised lifetime technical support for your VacSeries machine offered by our highly experienced and personable technicians! Please do not hesitate to reach out via phone or email.

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How To Replace Seal Bar Lift Pistons (100-25): JVR Vac100 – Chamber Vacuum Sealer

“Self-maintenance is pretty easy when it comes to the JVR Vac100!”

If the vacuum bags are not sealing effectively, the unit will fail to keep food fresh. Additionally, this will limit other endeavors such as sous vide, marination, and the use of retort seal bar accessories. Seal failure could imply a leak in the seal bar piston, impairing the ability of the positive and negative air flow to operate in tandem for even force along the seal bar. Let’s get started with the replacement of the seal bar piston (AKA seal diaphragm assembly).

NOTE: Vacuum leaks can result from various factors, including the seal bar (100-15), lid chamber gasket (100-10A), lift piston (100-25), and hose loosening. Please contact us if you require assistance with diagnosing the issue.

Index

1) Tools Needed

2) Safety Precautions

3) How to Test for the Faulty Seal Bar Piston

4) Replacing the Seal Bar Lift Piston

5) Questions?

Tools Needed

Allen Key

Nut Driver / Small Pliers

#2 Phillips (stubby works best)

Safety Precautions

CAUTION: The unit will remain plugged in during the testing process. Everything, electrically, is well insulated. Regardless, remain cautious.

Ensure the Vac100 is on a stable counter.

How to Test for the Faulty Seal Bar Piston

NOTE: Before beginning the process, take note of the lowest vacuum you can achieve with everything attached (e.g., 0.298 MPa).

Accessing the Seal Diaphragm Assemblies

Orient the Vac100 so you can access the back.

Use the Allen key to remove the bottom three Allen screws from the back panel.

Ensure the chamber is empty of filler plates, etc., then tilt the external body forward.

Notice the hose that goes from the valve assembly, then splits to each of the seal diaphragm assemblies (two gray, plastic components).

Run a Test Cycle

Remove one of the hoses.
- CAUTION: Do this with control, as your hand might spring back, causing an injury.
Set the vacuum cycle time to the same as you normally would when packaging.

Close the chamber lid to begin the vacuum cycle, then block the end of the hose with your finger.
Check the vacuum level on the control overlay. If the vacuum improves when you block the hose, then you have identified the seal bar piston with the leak.
Reset the hose you just tested.

REPEAT this process with the other hose.
Once you have identified the faulty lift piston, it’s time to replace it.

Replacing the Seal Bar Lift Piston

Removing the Old Seal Bar Piston

Disconnect the unit from its power supply and move the cable out of the way.
Position the unit so you can easily access the seal bar lift pistons from the interior.
Disconnect the gray hose from the piston.

Remove the seal bar from inside the chamber.
Use the nut driver/pliers to disconnect the 7mm electrical connection (keep the screw).
Use the #2 Phillips screwdriver (stubby) to remove the screws securing the list piston.

Wiggle the old seal bar lift piston out. DON’T LOSE THE SPRING.

Installing the New Seal Bar Piston

Wipe the shaft of the new seal bar piston and apply a small amount of vegetable or mineral oil to prevent seal damage.

Slightly push in the short end of the piston while inserting it into the housing. This creates a buffer zone.
- NOTE: This avoids the diaphragm forcing itself down and jamming during the process. The seal diaphragm will not fully seat in the housing, causing leaks during the vacuum-seal cycle.

Wiggle the seal bar piston into the housing, being careful to keep pressure on the shaft.

Secure with the four screws.

Reattach the gray hose.

Hand-thread the terminal, then secure with the 7mm nut driver, enough so it won’t spin off.

Test Again

We would suggest reconnecting the unit to its power source and re-testing the Vac100.
If you are still getting a leak during the vacuum cycle, it is likely the diaphragm was not seated properly in the housing during installation.
Once you have confirmed that the new seal diaphragm works, you can close up and secure the external body with the Allen screws.

Questions?

Self-maintenance is pretty easy when it comes to the JVR Vac100! However, feel free to call or watch the video below for further assistance. If you have further questions about the replacement process, please feel free to give us a call. Our service technicians have ample experience servicing vacuum packaging machines, some with over 30 years!

For additional VacSeries replacement service videos, check out our JVR Industries YouTube channel. We also provide a variety of additional means of contact options include email, LiveChat, and phone!

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How To Replace Seal Cushion Strip (P08-04, P12-04, P16-04)

“Many replacement parts are kept in stock…”

Looking to replace the seal cushion strip on your pulse sealer machine? Continue reading below to follow along with these quick and easy steps on seal cushion strip replacement for efficient bag sealing!

Index

1) When To Replace

2) Tools Needed

3) Time Required

4) Safety Precautions

5) Steps to Replace the Seal Cushion Strip

6) Questions

When To Replace

Not sure when to replace your seal cushion strip? Our team here at JVR Industries has pride in carrying more than 50 years of experience, and one of our service technicians would be more than happy to help you. You can contact us by email at jvr@jvrinc.com or by phone at 716-206-2500.

Tools Needed

No tools are needed for this replacement process: everything can be done simply by hand. (Note: Handle the seal cushion strip carefully during installation.)

Time Required

Estimated to be about a 1-2 minute process.

Safety Precautions

Make sure your pulse sealer is on a clean and stable flat surface (table, countertop, etc.) to protect the machine during maintenance.

Power off your unit and disconnect from the power supply.

Steps to Replace the Seal Cushion Strip

Disassembly

Open the arm of your heat sealer.

2. Once the arm is lifted, you will have a clear view of the old seal cushion strip. Remove the old seal cushion strip by sliding it up and off the machine arm.

Replacing the Seal Cushion Strip

3. Grab the new replacement seal cushion strip, and reinsert the strip the same way you removed the old one, except this time you will slide the new replacement strip down onto the arm of the heat sealer machine.

4. Close the arm of the heat sealer machine.

Now, your machine has a brand new seal cushion strip which will ensure top quality pulse sealing when using your PulseSeries machine.

Questions

Check out our YouTube channel for additional content on how to replace wear and tear parts on your Pulse sealer. Or give us a call to talk with our experienced and reliable service technicians. We also have the option to utilize our Live Chat app for any questions. Find security in knowing you will be talking to real people!

Furthermore, search our website and check out our PulseSeries parts categories to browse and learn more about additional replacement parts or available accessories! Many replacement parts are kept in stock, allowing us to ship items quickly. Each product page clearly displays the price of each item and compatible machine types so you can choose what replacement part you need with confidence.

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How to Change Pump Exhaust Filter (100-32): JVR Vac100

“Filtering is a medium that combines powerful performance and superior separation levels.”

Part of what makes the JVR Vac100 the best chamber vacuum sealer is its oil vacuum pump. The pump is the heart of all JVR Industries VacSeries chamber vacuum sealers and, if maintained regularly, will provide you with years of unmatched advantages. These include increasing shelf life, preventing freezer burn, sealing mylar bags, and a way of optimally marinating your steak before sous vide cooking. To keep the vacuum sealing process running smoothly with an optimal vacuum, regular replacement of the vacuum pump exhaust filter must take place.

Index

1) Why Use a Vacuum Exhaust Filter in Chamber Vacuum Sealers

2) How do You Know When to Replace the Exhaust Filter?

3) What is Required of You?

4) Safety Precautions

5) Let’s Replace the Exhaust Filter

6) Additional Information

Why Use an Vacuum Exhaust Filter in Chamber Vacuum Sealers?

Even though you keep your chamber clean (right?), there are always situations wher dust will get sucked into the system when the vacuum is applied. Or maybe you are vacuum sealing liquids and it reaches the cold boiling point due to the intense vacuum and it’s not caught on time so some contents might get sucked in. These are both scenarios that make the filter necessary for the functioning of the vacuum pump.

What Does the Vacuum Exhaust Filter Do?

Prevents dust and particulate matter from entering or exiting your system and contaminating the vacuum pump filter elements.

Boosts the energy efficiency of your unit.

Decreases energy consumption.

Ensures your rotary vane oil-lubricated pump expels clean air.

How Does it Work?

During typical operation, oil vacuum pumps produce a small oil mist that stays suspended in the atmosphere. The oil mist production is filtered during operation which catches and removes it before the air is expelled through the exhaust. Filtering is a medium that combines powerful performance and superior separation levels.

Additionally, layers of premium filtration material secure the oil mist when it comes through the oil filter encouraging recycling. The ability to recycle expensive lubricating oils is now made easy as oil particles rejoin and are reused by the vacuum pump. You save money on oil!

How do You Know When to Replace the Exhaust Filter?

If you do not notice any indications, we recommend replacing the exhaust filter once a year for upkeep.

Indications that the filter element needs replacing in your chamber vacuum sealer:

Smoke: You notice a puff of smoke at the beginning of a vacuum seal cycle.

Odor: You notice smoke or oil odor coming from the exhaust exiting the JVR Vac100 vacuum pump.

NOTE: Feel free to utilize the skip function by pressing the down arrow if you notice these issues during a vacuum sealing cycle.

What is Required of You?

Difficulty Level: Easy

Time Required: 5-10 Minutes

Tools Needed: #2 Phillips Screwdriver & Allen Key (3mm)

Replacement Filter: 100-32, OR comes with the 100-MP Maintenance Pack along with other necessary parts for maintenance.

Safety Precautions

Please complete all these steps before beginning the replacement process to ensure the safety of yourself and the chamber vacuum sealer.

1. Remove all contents from inside the chamber of your Vac100 including filler plates as the body will be tilted upright.

2. Make sure to power off the chamber vacuum sealer and unplug the IEC power cable.

3. Ensure your unit is resting on a stable surface.

Let’s Replace the Exhaust Filter

Accessing the Internals of the JVR Vac100

To access the vacuum pump exhaust filter, you first need to access the internals of the machine.

1. Use the Allen key (3mm) to remove the three Allen screws found on the back panel of the unit.

2. Once the screws are removed, slowly and carefully hinge the body of the machine forward.

3. Press a finger against the hinging mechanism located on your right side from the back view to lock the hinged body in place.

Accessing the Exhaust Filter

4. Use the Allen key (3 mm) to remove the black exhaust cover by unscrewing the four screws securing it. You can locate this cover on the vacuum pump right above the sight glass.

5. Once you have a view of the exhaust filter, use a #2 Phillips screwdriver to loosen the Phillips screw located at the center of the filter holding it in place.

6. Remove and KEEP the screw and washer from the filter. Discard the old filter.

7. You can either use the old O-ring found on the base of the removed exhaust filter or simply use the new one that comes with the new replacement filter!

8. Place the O-ring on the new filter.

9. Insert the new filter in the pump and secure it with the pre-existing screw and washer using the #2 Phillips screwdriver.

The Final Steps

10. Secure the four screws holding the black exhaust cover with the Allen key (3mm).

11. Close the body of the chamber by loosening the hinging mechanism.

12. Reinstall the three screws at the back of the machine using the Allen key (3mm).

You’re all set!

Additional Information

Register your Vac100 to receive reminders on standard oil changes, pump exhaust filter changes, and more! Receive updates on your unit as well as general support. Register your Vac100 HERE.

Would you like to see a visual for the replacement process? Watch this video that takes you through the step-by-step procedure of replacing your Vac100 exhaust filter.

If you have any further questions about the replacement of the exhaust filter or about additional upkeep of your chamber vacuum sealer, do not hesitate to reach out! Our service team is always eager to help with years of experience! Give us a call during our business hours or email anytime.

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How to Change the Vacuum Pump Oil: JVR Vac110

“A vacuum pump oil change, one of the most essential upkeep tasks for your Vac110 chamber vacuum machine to keep it running smoothly for years!”

The JVR Vac110 is known as the powerhouse of our VacSeries line. Yet, in addition to a vacuum pump capacity of 8m³/h, the Vac110 is manufactured for attainable self-serviceability. Perform maintenance at your own convenience saving time and money for optimal functioning! Today, we will go over the importance and steps to perform a vacuum pump oil change, one of the most essential upkeep tasks for your Vac110 chamber vacuum machine to keep it running smoothly for years!

Index

1) Importance of Changing the Vacuum Oil

2) How Often Should the Vacuum Pump Oil Be Changed?

3) About VacOil

4) Tools Needed

5) Time Required

6) Steps to Change the Vacuum Pump Oil

7) Questions?

Importance of Changing the Vacuum Oil

The vacuum pump acts as the heart of the chamber vacuum sealer. Just like with a car, if oil is not changed within a general time frame, then the pump will decline more quickly and affect the whole machine’s performance. Therefore, maintaining clean oil is essential for the reliable operation of your Vac110 chamber vacuum machine. With proper maintenance, your Vac110 will no doubt be the expected powerhouse chamber vacuum sealer for tens of years without a diminished level of functioning.

Why Use Oil Vacuum Pumps

JVR Industries purposefully utilizes oil vacuum pumps to optimize the vacuum system. With 52 years of vacuum packaging experience, we have found these to be the most beneficial for several reasons. This includes a longer lifespan with the ability to expel water vapor through an exhaust system and a higher vacuum draw at 99.8%! Find out more about why JVR Industries chooses rotary vane oil pumps as opposed to dry piston pumps for our VacSeries line.

How Often Should the Vacuum Pump Oil Be Changed?

The professionals here at JVR Industries have found the proper oil change intervals to maintain your vacuum pump and keep it running optimally for tens of years! Utilize the recommended intervals below.

Initial oil change: Recommended after 3 months or 150 hours of use following the initial Vac110 purchase.

Following the initial oil change: Consistently change the oil every 6 months or after 500 hours of use.

About VacOil

Ensuring you are using the proper oil in a vacuum pump is important in making sure the machine can function properly. VacOil is formulated here in Buffalo, NY, as a premium food-grade oil to provide optimal protection and performance. Some might ask what makes this the right oil and why they can not use other oils like clear mineral oil. The answer is this: vacuum pump oil has a lower vapor pressure to withstand the low pressures of the vacuum pump. In other words, it is formulated specifically for vacuum packaging use.

Availability:

1 Quart of #22 VacOil (provides 3 oil changes). Purchased separately or as a part of the Vac110 Maintenance Pack.

1 Gallon of #22 VacOil (provides 12 oil changes).

Tools Needed

#2 Phillips Screwdriver

Wrench (10mm)

Black funnel included with the Vac110

Time Required

The complete process will take about 10-15 minutes.

Steps to Change the Vacuum Pump Oil

CAUTION STEP: Ensure the filler board plates are removed from the chamber before you begin.

Prepping the Vac110

1. Run a full 99 second vacuum cycle. Why? This gets the pump warmed up to reduce the oil viscosity making the oil thinner, maximizing drainage, and leaving the least amount of residue.

2. Select the POWER button on the control panel and the POWER switch on the back of the unit.

3. Unplug the IEC cable from the back of the unit.

4. Remove the bottom three screws using the #2 Phillips screwdriver.

5. Lift the external body; use your thumb to secure the hinge mechanism to lock it in place.

Draining the Oil

6. Bring the unit to the edge of the table

7. SLOWLY unscrew the oil drain plug found on the vacuum pump using the wrench (10mm).

8. Use your finger to pull it out the rest of the way. Be careful, the oil will be warm!

9. Tilt the unit so that all of the oil is drained.

10. Reinstall the oil drain plug using the wrench (10mm); DO NOT over-tighten.

Filling the Oil Pump

11. Unscrew the vacuum pump cap.

NOTE: You will notice two caps. We recommend using the primary fill cap towards the front.

12. Drop the funnel that was sent with the Vac110 into the fill cap.

13. Fill the pump 1/2-3/4 full with VacOil-#22 via the funnel; watch through the eyesight glass on the side of the pump housing.

14. Screw the vacuum pump cap back onto the pump.

15. Close the external body, but do not apply the screws quite yet!

16. Run a full 99-second cycle to reach the desired oil viscosity for optimal functioning.

17. Lift the external body to check the oil level. You may have to top it off after running it through the pump.

18. Close the body and screw back on the secure screws with the #2 Phillips screwdriver.

YOU ARE ALL SET!

Questions?

Do you have additional questions about the vacuum pump oil change or maybe about vacuum packaging in general? Please contact us anytime by email or call us during our business hours. We look forward to hearing from you!

Want to read more articles like “How to Change the Vacuum Pump Oil: JVR Vac110” Click below!

How To Replace Seal Heat Strip (P08-02, P12-02, P16-02): PulseSeries

“…quick and easy steps on seal heat strip replacement!”

Looking to replace the seal heat strip on your pulse sealer machine? Thankfully, pulse sealer maintenance is extremely simple. Continue reading below to follow along with these quick and easy steps on seal heat strip replacement!

Index

1) When To Replace

2) Tools And Materials Needed

3) Time Required

4) Precautions

5) Steps To Replace The Seal Heat Strip

6) Questions?

When To Replace

Sometimes the diagnosis is more than simply seal integrity testing or burst testing. Not sure when to replace your heating element? Our team here at JVR Industries takes pride in having more than 50 years of experience, and one of our service technicians would be more than happy to help you. Send us an email and one of our expert technicians will reach out to you as soon as possible: pulseseries@jvrinc.com

Tools And Materials Needed

#2 Phillips Screwdriver

Seal Heat Strip (P08-01, P12-01, P16-01)

Time Required

Estimated to be about a 5 minute process

Precautions

Make sure your pulse sealer is on a stable, flat surface (table, countertop, etc.).

Power off your unit and disconnect from the power supply.

Steps To Replace The Seal Heat Strip

1. Close arm.

2. Open machine arm.

3. Loosen screws from each bracket with #2 screwdriver.

4. Once loosened, slide the seal tape strip out.

5. Remove screws on each end of machine (CAUTION: screws can drop into body of unit).

6. Use heat strip to lift screws out.

7. Use the new heat strip and screwdriver to guide rear screw in.

8. Hold in place and reinstall first screw by tightening with your Phillips screwdriver. (CAUTION: when replacing the seal heat strip, avoid overtightening the screws that secure the heat strip. They are attached to thin metal components that can easily break if too much force is applied.)

9. Place screw into last hole and stretch strip into place.

10. Use screwdriver to reinstall last screw.

11. Grab new seal tape strip and reinsert it from the end of machine. Guide the tape strip straight.

12. Reinstall first bracket using screwdriver to tighten screws.

13. Confirm the tape is centrally aligned.

14. Reinstall last bracket using screwdriver to tighten screws.

Your new heating element will provide consistent seal for an extended period that protects package integrity for optimal shelf life!

Questions?

The seal strength testing or seal quality might be failing, or the sealing time may continually need to be increased. Need to determine which part needs to be replaced to repair the heat seal integrity? Contact our service technicians who are always available to provide customers with optimal packaging experiences to ensure package seal integrity.

You can also follow along in the video below with additional part replacement videos on our YouTube channel. These videos will walk you through the entire process of replacing specific parts on your heat sealer. Email or call with any questions you might have. Or, try our new LiveChat option on our website, where real people on our team are consistently monitoring during our business hours.

Want to read more articles like “How To Replace Seal Heat Strip (P08-02, P12-02, P16-02): PulseSeries” Click below!

Introducing VacFoodie – Recipes Under Vacuum

“Designed to share the creative ways a chamber vac helps you out in the kitchen, each recipe yields a tasty result.”

Here at JVR we are proud to announce a new division of our website: VacFoodie. Partnering with Bo Corley, creator of social media handle @BotheGoatTV, we will be sharing exclusive vacuum seal recipes.

Index

1) VacFoodie – Chamber Vacuum Seal Recipes

2) Featuring Bo Corley: Creative, Delicious Meals to Feed the Whole Family

3) Sneak Peak: Simple Salmon Recipe – Salmon Bites

4) Additional Information

VacFoodie – Chamber Vacuum Seal Recipes

Featuring the JVR Vac100 chamber vacuum sealer, look forward to tasty and efficient meals made of salmon, brisket, and more. Designed for home use, this single chamber vacuum sealer will excel in aiding these beautiful home-cooked meals.

Separate from VacNews, VacFoodie is explicitly dedicated to recipes. Designed to share the creative ways a chamber vac helps you out in the kitchen, each recipe yields a tasty result.

Featuring Bo Corley: Creative, Delicious Meals to Feed the Whole Family

Formerly an insurance company executive, Bo found his passion for food and ran with it. He dedicated himself to bringing health and weight loss to the forefront of his life, without sacrificing flavor.

Eventually bringing his love of healthy food and flavor to the internet, his content creation career began. Showcasing recipes involving grilling, smoking, and even cocktails, his repertoire is excellent.

Even with this remarkable skillset, his mission every day is singular: feed his family with scrumptious, healthy food.

Sneak Peak: Simple Salmon Recipe – Salmon Bites

Take a sneak peak into the first released recipe: Salmon bites. Using chamber vacuum seal pouches, the salmon marinade quickly seeps deep into the fish. With either oven baking or air frying as an option, cooking salmon bites is quick and easy in any kitchen.

Highlighting citrus and soy sauce flavors, this simple salmon marinade recipe is always a hit. With natural ingredients such as lemon juice and olive oil, health is a key consideration. Recommended additional flavors to add include garlic, honey, and dijon to seal the deal.

The best part of the whole recipe – it takes less than an hour total. Sealing liquids with a chamber vacuum sealer makes marinating beautifully simple. Plus, one of the greatest benefits of a vacuum sealer, vacuum sealed meat marinates drastically faster.

Explore the benefits of chamber sealers and vacuum packaging in the kitchen with these fresh new recipes.

Additional Information

In addition to marinade for salmon and meat vacuum sealer tips, we offer service, parts, and pouches! Feel free to check out our webpage, full of all things vacuum packaging. In the business for 50+ years, JVR is here to support you in all your vacuum packaging endeavors.

Product Search

Product Search

How to Test the Control Transformer (410-61): JVR Vac410

“The control transformer ensures that consistent power is transmitted throughout the electrical delivery system with reliability.”

Index

What is a Control Transformer?

Function

Design

Benefit

When to Test the Control Transformer

Tools Needed

Testing the Components of the Control Transformer System

About the Method

Steps

Accessing the Vac410 Interior

Identifying The Problem

What’s Next?

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How To Replace Control Board (100-51B): JVR Vac100 Chamber Vacuum Sealer

“Our service technicians are always ready to provide help with 50 years of vacuum packaging experience…“

Index

Tools Needed

Safety Precautions

Steps to Replace the Vac100 Control Board

Removing the Old Control Board

Installing the New Control Board

Questions?

Want to read more articles like “How To Replace Control Board (100-51B): JVR Vac100 Chamber Vacuum Sealer” Click below!

How To Replace/Install The Inline Vacuum Filter (100-92-ASSY): JVR Vac100 & JVR Vac110

“Adds that extra protection to your vacuum pump…“

Index

Purpose of the Inline Vacuum Filter

Determining When to Replace the Filter

Tools Needed

Safety Precautions

Steps To Install/Replace the Inline Vacuum Filter

Additional Information

Want to read more articles like “How To Replace/Install The Inline Vacuum Filter (100-92-ASSY): JVR Vac100 & JVR Vac110” Click below!

How to Change the Vacuum Pump Exhaust Filter (310-33, RVS20-32): Vac310

“The exhaust filter function encourages the recycling of clean oil and efficient vacuum pump performance.”

Index

Oil Pump Machine Compatibility

The Importance of an Exhaust Filter to Proper Functioning

Exhaust Filter Benefits

How Often Should You Change the Exhaust Filter

Preparations

Difficulty Level

Time Required

Tools Needed

Safety Precautions

Steps to Change the Exhaust Filter

Accessing the Vacuum Pump

Changing the Vacuum Pump Exhaust Filter

Last Steps

Questions?

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How To Replace Seal Bar Lift Pistons (100-25): JVR Vac100 – Chamber Vacuum Sealer

“Self-maintenance is pretty easy when it comes to the JVR Vac100!”

Index

Tools Needed

Safety Precautions

How to Test for the Faulty Seal Bar Piston

Accessing the Seal Diaphragm Assemblies

Run a Test Cycle

Replacing the Seal Bar Lift Piston

Removing the Old Seal Bar Piston

Installing the New Seal Bar Piston

Test Again

Questions?

Want to read more articles like “How To Replace Seal Bar Lift Pistons (100-25): JVR Vac100 – Chamber Vacuum Sealer” Click below!

How To Replace Seal Cushion Strip (P08-04, P12-04, P16-04)

“Many replacement parts are kept in stock…”

Index

When To Replace

Tools Needed

Time Required

Safety Precautions

Steps to Replace the Seal Cushion Strip

Disassembly

Replacing the Seal Cushion Strip