How to Change the Vacuum Pump Exhaust Filter (310-33, RVS20-32): Vac310
“The exhaust filter function encourages the recycling of clean oil and efficient vacuum pump performance.”
Our promise stands true that we will consistently be providing top-notch service for your machine to keep it up and running for as long as it takes! Today, we will go over the role and importance of replacing your Vac310 exhaust filter and how to replace it to maintain optimal vacuum pump performance.
Exhaust Filter (White Pump, 310-33 or RVS20-32): Compatible with SECOND generation Vac310 (1-Bar) and Vac310 (2-Bar) chamber vacuum sealers that house the WHITE pump. Continue to the next section.
NOTE: If you own a FIRST generation Vac310 (1-Bar) or Vac310 (2-Bar) chamber vacuum sealer housing a GRAY vacuum pump, then read here for instructions on how to replace the compatible exhaust filter (310-32).
The Importance of an Exhaust Filter to Proper Functioning
The main purpose of the exhaust filter is to provide a reliable form of protection for the vacuum pump system against any excess moisture from liquid products or dust that the vacuum could carry in from the chamber. During operation, the oil is suspended in the air creating an oil mist that is caught and recycled while, simultaneously, any particles are filtered out so that your pump expels clean air. The exhaust filter function encourages the recycling of clean oil and efficient vacuum pump performance.
For an oil pump that can handle pulling 99% of air from the chamber bag, regular upkeep is a must. With proper upkeep, your Vac310 will run proficiently for years to come – well over 10 years is normal! Thankfully, service is made easy on your machines, so you can fit a simple part replacement into almost any busy day.
Exhaust Filter Benefits
Boosts the energy efficiency.
Decreases energy consumption.
Ensures your rotary vane oil-lubricated pump expels clean air.
How Often Should You Change the Exhaust Filter
A number of circumstances can indicate the need to change your exhaust filter.
General Upkeep: We recommend replacing the exhaust filter once a year.
Smoke: You notice a puff of smoke at the beginning of a vacuum seal cycle.
Odor: You notice smoke or oil odor coming from the exhaust exiting the JVR Vac310 vacuum pump.
Power off the unit and unplug it from its power source.
Place your vac310 chamber vacuum sealer on a stable surface.
Latch the lid closed.
Steps to Change the Exhaust Filter
Accessing the Vacuum Pump
1. Use #2 Phillips to unscrew all six screws securing the back panel. Make sure to hold the base of the panel at the last two top screws to keep it from falling.
2. Place 2×4 wood blocks under each back leg to prop up the unit.
3. Use the 13 mm Combination Wrench to remove the four nuts found underneath the unit that secures the pump. We recommend using the ratcheting end, but either works!
4. Turn the vacuum pump about 45° to access the side closest to the side of the unit.
Changing the Vacuum Pump Exhaust Filter
5. Remove the filter cap using the 5 mm Allen Wrench.
6. Remove the exhaust filter.
7. Set the circular disc and spring aside to reuse.
8. Acquire your new exhaust filter – make sure not to lose the new O-ring!
9. On the opposing end, remove the rubber sleeve.
10. Reinsert the spring and circular disc in this order.
11. Grab the exhaust filter by the end of the thread and insert it directly, base first, into the pump until you tap the opposing side.
12. Use the circular disc as a reference to ensure the exhaust filter is centered.
13. Secure the filter cap over the filter and secure the screws using the Allen wrench.
Last Steps
14. Rotate the vacuum pump back to its original position.
15. Secure the nuts at the bottom of the unit using the 13 mm Combination wrench.
16. Reapply the back the back panel.
17. Remove the 2×4 blocks.
Your unit is all set for optimal functioning!
Questions?
Have further questions? You are promised lifetime technical support for your VacSeries machine offered by our highly experienced and personable technicians! Please do not hesitate to reach out via phone or email.
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How To Replace Seal Bar Lift Pistons (100-25): JVR Vac100 – Chamber Vacuum Sealer
“Self-maintenance is pretty easy when it comes to the JVR Vac100!”
If the vacuum bags are not sealing effectively, the unit will fail to keep food fresh. Additionally, this will limit other endeavors such as sous vide, marination, and the use of retort seal bar accessories. Seal failure could imply a leak in the seal bar piston, impairing the ability of the positive and negative air flow to operate in tandem for even force along the seal bar. Let’s get started with the replacement of the seal bar piston (AKA seal diaphragm assembly).
NOTE: Vacuum leaks can result from various factors, including the seal bar (100-15), lid chamber gasket (100-10A), lift piston (100-25), and hose loosening. Please contact us if you require assistance with diagnosing the issue.
CAUTION: The unit will remain plugged in during the testing process. Everything, electrically, is well insulated. Regardless, remain cautious.
Ensure the Vac100 is on a stable counter.
How to Test for the Faulty Seal Bar Piston
NOTE: Before beginning the process, take note of the lowest vacuum you can achieve with everything attached (e.g., 0.298 MPa).
Accessing the Seal Diaphragm Assemblies
Orient the Vac100 so you can access the back.
Use the Allen key to remove the bottom three Allen screws from the back panel.
Ensure the chamber is empty of filler plates, etc., then tilt the external body forward.
Notice the hose that goes from the valve assembly, then splits to each of the seal diaphragm assemblies (two gray, plastic components).
Run a Test Cycle
Remove one of the hoses.
CAUTION: Do this with control, as your hand might spring back, causing an injury.
Set the vacuum cycle time to the same as you normally would when packaging.
Close the chamber lid to begin the vacuum cycle, then block the end of the hose with your finger.
Check the vacuum level on the control overlay. If the vacuum improves when you block the hose, then you have identified the seal bar piston with the leak.
Reset the hose you just tested.
REPEAT this process with the other hose.
Once you have identified the faulty lift piston, it’s time to replace it.
Replacing the Seal Bar Lift Piston
Removing the Old Seal Bar Piston
Disconnect the unit from its power supply and move the cable out of the way.
Position the unit so you can easily access the seal bar lift pistons from the interior.
Disconnect the gray hose from the piston.
Remove the seal bar from inside the chamber.
Use the nut driver/pliers to disconnect the 7mm electrical connection (keep the screw).
Use the #2 Phillips screwdriver (stubby) to remove the screws securing the list piston.
Wiggle the old seal bar lift piston out. DON’T LOSE THE SPRING.
Installing the New Seal Bar Piston
Wipe the shaft of the new seal bar piston and apply a small amount of vegetable or mineral oil to prevent seal damage.
Slightly push in the short end of the piston while inserting it into the housing. This creates a buffer zone.
NOTE: This avoids the diaphragm forcing itself down and jamming during the process. The seal diaphragm will not fully seat in the housing, causing leaks during the vacuum-seal cycle.
Wiggle the seal bar piston into the housing, being careful to keep pressure on the shaft.
Secure with the four screws.
Reattach the gray hose.
Hand-thread the terminal, then secure with the 7mm nut driver, enough so it won’t spin off.
Test Again
We would suggest reconnecting the unit to its power source and re-testing the Vac100.
If you are still getting a leak during the vacuum cycle, it is likely the diaphragm was not seated properly in the housing during installation.
Once you have confirmed that the new seal diaphragm works, you can close up and secure the external body with the Allen screws.
Questions?
Self-maintenance is pretty easy when it comes to the JVR Vac100! However, feel free to call or watch the video below for further assistance. If you have further questions about the replacement process, please feel free to give us a call. Our service technicians have ample experience servicing vacuum packaging machines, some with over 30 years!
For additional VacSeries replacement service videos, check out our JVR Industries YouTube channel. We also provide a variety of additional means of contact options include email, LiveChat, and phone!
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How To Replace Seal Cushion Strip (P08-04, P12-04, P16-04)
“Many replacement parts are kept in stock…”
Looking to replace the seal cushion strip on your pulse sealer machine? Continue reading below to follow along with these quick and easy steps on seal cushion strip replacement for efficient bag sealing!
Not sure when to replace your seal cushion strip? Our team here at JVR Industries has pride in carrying more than 50 years of experience, and one of our service technicians would be more than happy to help you. You can contact us by email at jvr@jvrinc.com or by phone at 716-206-2500.
Tools Needed
No tools are needed for this replacement process: everything can be done simply by hand. (Note: Handle the seal cushion strip carefully during installation.)
Time Required
Estimated to be about a 1-2 minute process.
Safety Precautions
Make sure your pulse sealer is on a clean and stable flat surface (table, countertop, etc.) to protect the machine during maintenance.
Power off your unit and disconnect from the power supply.
Steps to Replace the Seal Cushion Strip
Disassembly
Open the arm of your heat sealer.
2. Once the arm is lifted, you will have a clear view of the old seal cushion strip. Remove the old seal cushion strip by sliding it up and off the machine arm.
Replacing the Seal Cushion Strip
3. Grab the new replacement seal cushion strip, and reinsert the strip the same way you removed the old one, except this time you will slide the new replacement strip down onto the arm of the heat sealer machine.
4. Close the arm of the heat sealer machine.
Now, your machine has a brand new seal cushion strip which will ensure top quality pulse sealing when using your PulseSeries machine.
Questions
Check out our YouTube channel for additional content on how to replace wear and tear parts on your Pulse sealer. Or give us a call to talk with our experienced and reliable service technicians. We also have the option to utilize our Live Chat app for any questions. Find security in knowing you will be talking to real people!
Furthermore, search our website and check out our PulseSeries parts categories to browse and learn more about additional replacement parts or available accessories! Many replacement parts are kept in stock, allowing us to ship items quickly. Each product page clearly displays the price of each item and compatible machine types so you can choose what replacement part you need with confidence.
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How to Change Pump Exhaust Filter (100-32): JVR Vac100
“Filtering is a medium that combines powerful performance and superior separation levels.”
Part of what makes the JVR Vac100 the best chamber vacuum sealer is its oil vacuum pump. The pump is the heart of all JVR Industries VacSeries chamber vacuum sealers and, if maintained regularly, will provide you with years of unmatched advantages. These include increasing shelf life, preventing freezer burn, sealing mylar bags, and a way of optimally marinating your steak before sous vide cooking. To keep the vacuum sealing process running smoothly with an optimal vacuum, regular replacement of the vacuum pump exhaust filter must take place.
Why Use an Vacuum Exhaust Filter in Chamber Vacuum Sealers?
Even though you keep your chamber clean (right?), there are always situations wher dust will get sucked into the system when the vacuum is applied. Or maybe you are vacuum sealing liquids and it reaches the cold boiling point due to the intense vacuum and it’s not caught on time so some contents might get sucked in. These are both scenarios that make the filter necessary for the functioning of the vacuum pump.
What Does the Vacuum Exhaust Filter Do?
Prevents dust and particulate matter from entering or exiting your system and contaminating the vacuum pump filter elements.
Boosts the energy efficiency of your unit.
Decreases energy consumption.
Ensures your rotary vane oil-lubricated pump expels clean air.
How Does it Work?
During typical operation, oil vacuum pumps produce a small oil mist that stays suspended in the atmosphere. The oil mist production is filtered during operation which catches and removes it before the air is expelled through the exhaust. Filtering is a medium that combines powerful performance and superior separation levels.
Additionally, layers of premium filtration material secure the oil mist when it comes through the oil filter encouraging recycling. The ability to recycle expensive lubricating oils is now made easy as oil particles rejoin and are reused by the vacuum pump. You save money on oil!
How do You Know When to Replace the Exhaust Filter?
If you do not notice any indications, we recommend replacing the exhaust filter once a year for upkeep.
Indications that the filter element needs replacing in your chamber vacuum sealer:
Smoke: You notice a puff of smoke at the beginning of a vacuum seal cycle.
Odor: You notice smoke or oil odor coming from the exhaust exiting the JVR Vac100 vacuum pump.
NOTE: Feel free to utilize the skip function by pressing the down arrow if you notice these issues during a vacuum sealing cycle.
What is Required of You?
Difficulty Level: Easy
Time Required: 5-10 Minutes
Tools Needed: #2 Phillips Screwdriver & Allen Key (3mm)
Replacement Filter:100-32, OR comes with the 100-MP Maintenance Pack along with other necessary parts for maintenance.
Safety Precautions
Please complete all these steps before beginning the replacement process to ensure the safety of yourself and the chamber vacuum sealer.
1. Remove all contents from inside the chamber of your Vac100 including filler plates as the body will be tilted upright.
2. Make sure to power off the chamber vacuum sealer and unplug the IEC power cable.
3. Ensure your unit is resting on a stable surface.
Let’s Replace the Exhaust Filter
Accessing the Internals of the JVR Vac100
To access the vacuum pump exhaust filter, you first need to access the internals of the machine.
1. Use the Allen key (3mm) to remove the three Allen screws found on the back panel of the unit.
2. Once the screws are removed, slowly and carefully hinge the body of the machine forward.
3. Press a finger against the hinging mechanism located on your right side from the back view to lock the hinged body in place.
Accessing the Exhaust Filter
4. Use the Allen key (3 mm) to remove the black exhaust cover by unscrewing the four screws securing it. You can locate this cover on the vacuum pump right above the sight glass.
5. Once you have a view of the exhaust filter, use a #2 Phillips screwdriver to loosen the Phillips screw located at the center of the filter holding it in place.
6. Remove and KEEP the screw and washer from the filter. Discard the old filter.
7. You can either use the old O-ring found on the base of the removed exhaust filter or simply use the new one that comes with the new replacement filter!
8. Place the O-ring on the new filter.
9. Insert the new filter in the pump and secure it with the pre-existing screw and washer using the #2 Phillips screwdriver.
The Final Steps
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10. Secure the four screws holding the black exhaust cover with the Allen key (3mm).
11. Close the body of the chamber by loosening the hinging mechanism.
12. Reinstall the three screws at the back of the machine using the Allen key (3mm).
You’re all set!
Additional Information
Register your Vac100 to receive reminders on standard oil changes, pump exhaust filter changes, and more! Receive updates on your unit as well as general support. Register your Vac100 HERE.
Would you like to see a visual for the replacement process? Watch this video that takes you through the step-by-step procedure of replacing your Vac100 exhaust filter.
If you have any further questions about the replacement of the exhaust filter or about additional upkeep of your chamber vacuum sealer, do not hesitate to reach out! Our service team is always eager to help with years of experience! Give us a call during our business hours or email anytime.
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“a vacuum pump oil change, one of the most essential upkeep tasks for your Vac110 chamber vacuum machine to keep it running smoothly for years!”
The JVR Vac110 is known as the powerhouse of our VacSeries line. Yet, in addition to a vacuum pump capacity of 8m³/h, the Vac110 is manufactured for attainable self-serviceability. Perform maintenance at your own convenience saving time and money for optimal functioning! Today, we will go over the importance and steps to perform a vacuum pump oil change, one of the most essential upkeep tasks for your Vac110 chamber vacuum machine to keep it running smoothly for years!
The vacuum pump acts as the heart of the chamber vacuum sealer. Just like with a car, if oil is not changed within a general time frame, then the pump will decline more quickly and affect the whole machine’s performance. Therefore, maintaining clean oil is essential for the reliable operation of your Vac110 chamber vacuum machine. With proper maintenance, your Vac110 will no doubt be the expected powerhouse chamber vacuum sealer for tens of years without a diminished level of functioning.
Why Use Oil Vacuum Pumps
JVR Industries purposefully utilizes oil vacuum pumps to optimize the vacuum system. With 52 years of vacuum packaging experience, we have found these to be the most beneficial for several reasons. This includes a longer lifespan with the ability to expel water vapor through an exhaust system and a higher vacuum draw at 99.8%! Find out more about why JVR Industries chooses rotary vane oil pumps as opposed to dry piston pumps for our VacSeries line.
How Often Should the Vacuum Pump Oil Be Changed?
The professionals here at JVR Industries have found the proper oil change intervals to maintain your vacuum pump and keep it running optimally for tens of years! Utilize the recommended intervals below.
Initial oil change: Recommended after 3 months or 150 hours of use following the initial Vac110 purchase.
Following the initial oil change: Consistently change the oil every 6 months or after 500 hours of use.
About VacOil
Ensuring you are using the proper oil in a vacuum pump is important in making sure the machine can function properly. VacOil is formulated here in Buffalo, NY, as a premium food-grade oil to provide optimal protection and performance. Some might ask what makes this the right oil and why they can not use other oils like clear mineral oil. The answer is this: vacuum pump oil has a lower vapor pressure to withstand the low pressures of the vacuum pump. In other words, it is formulated specifically for vacuum packaging use.
The complete process will take about 10-15 minutes.
Steps to Change the Vacuum Pump Oil
CAUTION STEP: Ensure the filler board plates are removed from the chamber before you begin.
Prepping the Vac110
1. Run a full 99 second vacuum cycle. Why? This gets the pump warmed up to reduce the oil viscosity making the oil thinner, maximizing drainage, and leaving the least amount of residue.
2. Select the POWER button on the control panel and the POWER switch on the back of the unit.
3. Unplug the IEC cable from the back of the unit.
4. Remove the bottom three screws using the #2 Phillips screwdriver.
5. Lift the external body; use your thumb to secure the hinge mechanism to lock it in place.
Draining the Oil
6. Bring the unit to the edge of the table
7. SLOWLY unscrew the oil drain plug found on the vacuum pump using the wrench (10mm).
8. Use your finger to pull it out the rest of the way. Be careful, the oil will be warm!
9. Tilt the unit so that all of the oil is drained.
10. Reinstall the oil drain plug using the wrench (10mm); DO NOT over-tighten.
Filling the Oil Pump
11. Unscrew the vacuum pump cap.
NOTE: You will notice two caps. We recommend using the primary fill cap towards the front.
12. Drop the funnel that was sent with the Vac110 into the fill cap.
13. Fill the pump 1/2-3/4 full with VacOil-#22 via the funnel; watch through the eyesight glass on the side of the pump housing.
14. Screw the vacuum pump cap back onto the pump.
15. Close the external body, but do not apply the screws quite yet!
16. Run a full 99-second cycle to reach the desired oil viscosity for optimal functioning.
17. Lift the external body to check the oil level. You may have to top it off after running it through the pump.
18. Close the body and screw back on the secure screws with the #2 Phillips screwdriver.
YOU ARE ALL SET!
Questions?
Do you have additional questions about the vacuum pump oil change or maybe about vacuum packaging in general? Please contact us anytime by email or call us during our business hours. We look forward to hearing from you!
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How To Replace Seal Heat Strip (P08-02, P12-02, P16-02): PulseSeries
“…quick and easy steps on seal heat strip replacement!”
Looking to replace the seal heat strip on your pulse sealer machine? Thankfully, pulse sealer maintenance is extremely simple. Continue reading below to follow along with these quick and easy steps on seal heat strip replacement!
Sometimes the diagnosis is more than simply seal integrity testing or burst testing. Not sure when to replace your heating element? Our team here at JVR Industries takes pride in having more than 50 years of experience, and one of our service technicians would be more than happy to help you. Send us an email and one of our expert technicians will reach out to you as soon as possible: pulseseries@jvrinc.com
Make sure your pulse sealer is on a stable, flat surface (table, countertop, etc.).
Power off your unit and disconnect from the power supply.
Steps To Replace The Seal Heat Strip
1. Close arm.
2. Open machine arm.
3. Loosen screws from each bracket with #2 screwdriver.
4. Once loosened, slide the seal tape strip out.
5. Remove screws on each end of machine (CAUTION: screws can drop into body of unit).
6. Use heat strip to lift screws out.
7. Use the new heat strip and screwdriver to guide rear screw in.
8. Hold in place and reinstall first screw by tightening with your Phillips screwdriver. (CAUTION: when replacing the seal heat strip, avoid overtightening the screws that secure the heat strip. They are attached to thin metal components that can easily break if too much force is applied.)
9. Place screw into last hole and stretch strip into place.
10. Use screwdriver to reinstall last screw.
11. Grab new seal tape strip and reinsert it from the end of machine. Guide the tape strip straight.
12. Reinstall first bracket using screwdriver to tighten screws.
13. Confirm the tape is centrally aligned.
14. Reinstall last bracket using screwdriver to tighten screws.
Your new heating element will provide consistent seal for an extended period that protects package integrity for optimal shelf life!
Questions?
The seal strength testing or seal quality might be failing, or the sealing time may continually need to be increased. Need to determine which part needs to be replaced to repair the heat seal integrity? Contact our service technicians who are always available to provide customers with optimal packaging experiences to ensure package seal integrity.
You can also follow along in the video below with additional part replacement videos on our YouTube channel. These videos will walk you through the entire process of replacing specific parts on your heat sealer. Email or call with any questions you might have. Or, try our new LiveChat option on our website, where real people on our team are consistently monitoring during our business hours.
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“Designed to share the creative ways a chamber vac helps you out in the kitchen, each recipe yields a tasty result.”
Here at JVR we are proud to announce a new division of our website: VacFoodie. Partnering with Bo Corley, creator of social media handle @BotheGoatTV, we will be sharing exclusive vacuum seal recipes.
Featuring the JVR Vac100 chamber vacuum sealer, look forward to tasty and efficient meals made of salmon, brisket, and more. Designed for home use, this single chamber vacuum sealer will excel in aiding these beautiful home-cooked meals.
Separate from VacNews, VacFoodie is explicitly dedicated to recipes. Designed to share the creative ways a chamber vac helps you out in the kitchen, each recipe yields a tasty result.
Featuring Bo Corley: Creative, Delicious Meals to Feed the Whole Family
Formerly an insurance company executive, Bo found his passion for food and ran with it. He dedicated himself to bringing health and weight loss to the forefront of his life, without sacrificing flavor.
Eventually bringing his love of healthy food and flavor to the internet, his content creation career began. Showcasing recipes involving grilling, smoking, and even cocktails, his repertoire is excellent.
Even with this remarkable skillset, his mission every day is singular: feed his family with scrumptious, healthy food.
Sneak Peak: Simple Salmon Recipe – Salmon Bites
Take a sneak peak into the first released recipe: Salmon bites. Using chamber vacuum seal pouches, the salmon marinade quickly seeps deep into the fish. With either oven baking or air frying as an option, cooking salmon bites is quick and easy in any kitchen.
Highlighting citrus and soy sauce flavors, this simple salmon marinade recipe is always a hit. With natural ingredients such as lemon juice and olive oil, health is a key consideration. Recommended additional flavors to add include garlic, honey, and dijon to seal the deal.
The best part of the whole recipe – it takes less than an hour total. Sealing liquids with a chamber vacuum sealer makes marinating beautifully simple. Plus, one of the greatest benefits of a vacuum sealer, vacuum sealed meat marinates drastically faster.
Explore the benefits of chamber sealers and vacuum packaging in the kitchen with these fresh new recipes.
Additional Information
In addition to marinade for salmon and meat vacuum sealer tips, we offer service, parts, and pouches! Feel free to check out our webpage, full of all things vacuum packaging. In the business for 50+ years, JVR is here to support you in all your vacuum packaging endeavors.
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Ways to Maximize Efficiency in Your Commercial Kitchen With a Chamber Vacuum Sealer
“While chamber vacuum sealers are a wonderful fit for many commercial settings, today we’re going to look into how they benefit commercial kitchens, specifically.”
An overhead cost to reduce overhead costs, a commercial chamber vacuum sealer is capable of improving your kitchen’s efficiency and production. For an appliance like this to help sustain a commercial environment, it’s output must be worthwhile, it must be sustainable, and it must reduce expenses long-term. JVR Industries represents some of the most reliable commercial chamber vacuum sealers with a qualified staff readily available to help with any necessary repairs, allowing your commercial sealer to last you a lifetime.
Running a commercial kitchen is no joke, as any respected chef or food entrepreneur can attest. Regardless of staff skill level, the equipment used is a make-or-break for the kitchen’s success. Ensuring you have the proper tools to save time, energy, and resources can help you achieve your own breakthrough!
Prepare, Produce, and Preserve Food Efficiently in Your Commercial Kitchen
Commercial kitchens are built for high-volume, business-oriented use, focusing on production efficiency and safety. While chamber vacuum sealers are a wonderful fit for many commercial settings, today we’re going to look into how they benefit commercial kitchens, specifically.
Chamber vacuum sealers have a cavity where you place the bag inside, and they pull the air out of the entire chamber. Single or dual chamber vacuum sealers alike improve the operating capacity of the commercial kitchen in three main ways: preparation, production, and preservation.
PREPARE
Faster Marination
Better flavor in less time with less marinade
Marinating meat and vegetables, among other foods, is necessary for that enticing flavor we all search for in a meal. A quality marinade takes anywhere from 2-12 hours to appropriately saturate the food. In the food business, there is not always time for such a task. Additionally, the marination process can be wasteful, with so much marinade not even making contact with the food properly.
With vacuum sealing, the suction of air out of the bag simultaneously expands the food within. With the fibers separated slightly more than normal, the marinade can seep into the food quickly and thoroughly. This decreases marination time to around 5-60 minutes!
Ability to perfectly pre-portion out food
With vacuum sealing, you can portion out exactly how much you want of each ingredient in every serving: perfectly proportioned, ready to cook meals without the mess. Whether this is a small, individual meal, or a huge batch of meat, soup, veggies, etc., a secure and efficient way to prep food is a must in any kitchen. From ingredient variety and marination time to portion size, everything is under your control with a chamber vacuum sealer.
Easy, efficient bulk storage before cooking
Compared to other storage methods, a chamber vacuum sealer saves space, increases food safety, and speeds up food preparation time. Especially comparing to small external vacuum sealers such as Foodsaver style brands, commercial-style chamber vacuum sealers offer a whole new level of security in the kitchen.
PRODUCE
Sous Vide Cooking
Pre-portioned, pre-marinated meals ready to cook
Sous vide cooking is a moment of peace in the constant chaos working in a kitchen brings. If prepping for sous vide cooking is easy, actually cooking sous vide is a cool summer breeze.
Sous vide is the method of cooking vacuum sealed food in hot water, keeping the temperature exact to produce perfectly done food. While the cook time itself is longer, the room for error is considerably reduced. Cooking sous vide removes the possibility of dry outer edges and undercooked middles, producing the perfect cut of any meal. Capable of preparing the vacuum sealed food exactly how it needs to be cooked beforehand, you can feel confident in cheffing up something perfect, every time.
Requires less space to prepare, as well as less mess (and cleanup)
Enough cooking space in a regular kitchen feels impossible to find, let alone a commercial kitchen. Keeping track of supplies while constantly making a mess (and trying to clean that mess up) is an exhausting, inevitable process in the food business. With the sous vide method, you eliminate the need for extensive counterspace and mess.
Cooking in water means no dirty, crusted, oily pots and pans to clean over and over again. And with how commercial kitchens must adhere to very strict safety and hygiene standards, cooking sous vide can lower the stress of your staff’s workload.
Opens up Employees for More Pressing Tasks
The ease of sous vide cooking opens up the chefs of the kitchen to more pressing tasks. Without having to watch the pan and worry about burning food, regular stirring, or a fire starting, the chef can focus on prepping, cleaning, organizing, communicating with coworkers, and so on. In the commercial kitchen, time is money, and everyone is trying to budget. Save your employees’ focus with equipment that can save you money.
PRESERVE
Preserved Freshness Equals Reduced Waste
Reduced Waste = Reduced Costs
A chamber vacuum sealer is a remarkable food saver. Requiring smaller quantities of ingredients such as seasonings and marinades, you can noticeably reduce food waste, both in prep and in what’s saved for later.
Vacuum-sealed foods can last much longer than traditional storage methods, such as frozen beef lasting 10 years. Even after 10 years of proper storage, it is still safe to consume, with only the texture changing. With the substantial food output in a commercial kitchen, careful use of ingredients and equipment can drastically reduce waste-related expenses.
Freezing: Opens Opportunity for Bulk Buying
Another major benefit of a vacuum sealer is the ability to use it in combination with freezing. Compared to regular price, purchasing food in bulk is the best (and often only) alternative for commercial kitchens. Of course, this comes with troublesome safety issues to handle. Food safety, especially regarding meat, brings a whole world of challenges.
A chamber vacuum sealer in combination with a proper freezer can preserve quality and freshness for years: same great flavor, no nasty dryness, and safe to consume. Additionally, Chamber vacuum sealers use smooth, inexpensive bags that can cost up to 70-75% less than the textured bags required by suction sealers. Appropriate equipment, simple to install and built to last, can help you store in a way that prevents unnecessary waste and costs.
Single Vs. Dual Chamber Vacuum Sealers
Chamber Vacuum Sealer: Must-Have For the Food Entrepreneur
Vacuum sealers run on one of two types of pumps: rotary vane oil pumps or dry piston pumps. Oil pumps last longer, are open to repair, and best of all: function quietly. Dry piston pumps lack all of these features. These pumps best quality is their inexpensive price, as vacuum sealers can range in price from as low as $30 to several thousand dollars. However, what you don’t pay upfront costs you in the long run, as the dry piston feature is easily suceptible to damage without the option for repair.
If you would like to learn more about the differences between rotary oil vane and dry piston vacuum pumps, read more here.
Single-Chamber Vacuum Sealer
Whether single or dual chamber, commercial-style chamber vacuum sealers feature 2 seal bars for maximum output. The extra seal bar allows you to double your production rate. And, if a dual chamber vacuum sealer is used, this double seal bar essentially quadruples your seal rate.
Commercial grade chamber vacuum sealers with one chamber permit a low to medium level of packaging per day. Offering ample space within the chamber, this vacuum sealer style has space to handle full, large bags with no issue. The single chamber is especially effective for several large cuts of meat in one day or other similar projects.
For example, the JVR Vac410 is a single-chamber vacuum sealer featuring a 100% stainless steel body, toolless seal bar removal, and simple digital controls. The extra wide 10 mm seal wire secures strong, dependable seals during quick cycle times. With a 24.7″ x 24.7″ x 6.3″ chamber, space is far from a problem to solve. For more information, check out our video on the Vac410 here.
Additionally, a single chamber vac sealer can be just as, if not more, efficient than a dual chamber. Speed is heavily dependent on pump flow rate. The more efficient the pump, the faster the machine can produce. If a company is planning for a slow growth projection model, one single chamber vacuum sealer followed by another one a few years down the road could be the most optimal plan.
Something to note, though, is that two single chamber vacuum sealers provide a better safety net than one dual chamber. If a part fails in one single chamber, production does not stop as it would if you only had one dual chamber. Which style is best depends fully on your individual needs.
Dual-Chamber Vacuum Sealer
A dual chamber vacuum sealer is designed to provide a new level of efficiency. With two chambers, no time is wasted. While one chamber undergoes its sealing cycle, the other is available for more packaging. In a commercial kitchen, this efficiency is a game changer.
Dual chamber vacuum sealers are a greater initial investment than most single chambers. However, if the efficiency and design of two chambers in one unit suits your businesses needs, it can be an incredibly valid investment that pays itself back over time.
The Vac610 is a prime example of a dual chamber vacuum sealer: two chambers, two seal bars in each. This unit showcases two 26.3″ x 21.5″ x 7.5″ chambers, 24″ seal bars, and fast cycle times. Just like the Vac410, it has a beautiful stainless steel construction and simple digital controls to streamline your vacuum sealing process.
The market for dual chamber vacuum sealers is competitive, and we want your choice to feel easy with JVR’s exceptional lineup of vacuum sealing equipment. Learn more about the Vac610 on our YouTube channel, here.
For more information on our commercial equipment line, click here.
Additional Information
Learn more about the business applications of chamber vacuum sealers in our Ultimate Vacuum Sealing Guide, here.
In addition to chamber vacuum sealers, JVR Industries also specializes in various other types of commercial packaging and processing equipment. From Rollstock machines to Diptanks, Brine Injectors, Tumblers, and much more, we’ve got what you need. To learn more about these other machines, check out their dedicated page on our website.
JVR Industries is an established, trusted company, serving customers for over 50 years. To learn more about our origins and history, hear about it directly from our team on our YouTube channel here!
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How To Replace Analog Gauge (110-50A): Vac110-Vac610
“Our service department team is happy to help diagnose your unit to figure out the problem right from the start…“
An effective vacuum is a key factor in removing oxygen from vacuum packaging. Once air is removed from the machine, the seal bar seals the bags. The sealed bags maintain the effects of the vacuum even after the lid lifts and the atmosphere within the chamber returns to the original measurement. This process lengthens the food shelf life and prevents freezer burn.
But how will you know how much vacuum is applied without a properly functioning gauge? Let’s learn a little more about the importance of the analog gauge to your VacSeries units, as well as the easy process for replacing it if it begins to malfunction.
The analog vacuum gauge operates to display the difference in atmospheric pressure within the chamber during a vacuum cycle. Atmospheric pressure is typically measured in Pascals (Pa). However, the VacSeries unit will display the measurement in atmospheres (atm).
When the pump applies a vacuum to the chamber, the vacuum hose attached to the analog gauge causes the needle to display the pressure change in the chamber. This is convenient to determine if the proper vacuum level is being applied based on the product. For example, sealing liquids at different temperatures or dry goods that can be crushed by too much force. Additionally, the analog vacuum gauge will indicate possible malfunctions in the vacuum system.
When to Replace the Analog Gauge
You are vacuum sealing your recent catch. The unit is in the middle of the vacuum cycle, and you notice the analog gauge needle is not reaching the usual level even though you did not change the vacuum cycle time. It’s easy to assume that a defect is present in the vacuum pump. However, it may be as simple as wear in the vacuum hose from constant use, resulting in less suction, or maybe a malfunctioning gauge.
Either way, please do not hesitate to call us if you are unsure. Our service department team is happy to help diagnose your unit to figure out the problem right from the start, whether it’s a simple fix or a combination of items. Getting the proper diagnosis will save money and time.
Time Required
Set aside about 5-10 minutes for the full replacement process.
Tools Needed
#2 Phillips Screwdriver
Pick
Safety Precautions
Ensure your unit is powered off and unplugged. You will be working around some electrical components.
Set your Vac110 chamber sealer on a stable surface with a little extra space to work.
Steps to Replace the Analog Gauge
NOTE: The process is the same for VacSeries units Vac110 – Vac610.
1. Use the pick to pop off the four screw caps on the face of the control panel.
2. Use #2 Phillips to remove the four screws.
3. Remove the vacuum hose attached to the analog gauge by rotating and pulling.
4. Pull the control panel out and place it upside down on a flat surface.
5. Using the #2 Phillips screwdriver, unscrew the three screws securing the small metal brackets holding the gauge in place. Set these to the side.
Before removing the old gauge, take note of the orientation so you know how the new one should be placed.
6. Remove the old analog gauge.
7. Grab your new analog gauge (110-50A) and set it in place.
8. Secure the three screws with the metal brackets to hold the gauge in place.
9. Reinsert the vacuum hose.
10. Place the control panel back onto the front of the Vac110.
11. Secure with the 4 screws and screw caps.
All set!
Questions?
Contact our team here at JVR Industries with any questions you might have about this replacement process or any further information regarding anything vacuum packaging. JVR Industries has been specializing in vacuum packaging since 1972 – that means well over 50 years of experience. That’s a long time! Please give us a call during our business hours or email anytime at JVR@jvrinc.com.
Additionally, feel free to suggest related ideas to add to future content! Our team is dedicated to providing relevant and helpful sources to make your vacuum packaging journey as easy as possible. We’d love your suggestions!
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How To Replace Fuse (P08-03, P12-03, P16-03): PulseSeries
“…we continue to provide the best customer service and technical support in the vacuum packaging industry!”
The convenience of a tabletop impulse sealer unit is unmatched. With a simple, easy-to-operate design to press and seal most bag materials in your kitchen. Plus, we carry the replacement supplies in stock to keep the heating element working perfectly for a long time to come. Today, we will go over the steps to replace the fuse in your PulseSeries impulse sealer.
Replacement should take no more than about a minute.
Safety Precautions
Unplug the power cable from the outlet.
Steps to Replace the Fuse
1. Locate fuse housing – the knob located near where the power cable meets the impulse sealer on the side.
2. Unscrew the housing.
3. Remove the old fuse from the housing.
4. Install the replacement in the housing.
5. Reinstall the housing by screwing it back into place.
Questions?
If you have any further questions, do not hesitate to get in touch with us so we can assist you. We offer a variety of communication options, including phone, email, and LiveChat. Whatever is convenient for you, we will continue to provide the best customer service and technical support in the vacuum packaging industry!
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