“Preserve wines for up to one month to enjoy a fresh taste weeks later!”

Today, we explain how to use the wine stopper accessory to extend the shelf life of opened bottles of wine. Preserve wines for up to one month to enjoy a fresh taste weeks later!

The wine stopper and accessory hose, both products needed for this wine sealing process, come free with the purchase of a JVR Vac100 Chamber Vacuum Sealer!

NOTE: The wine stopper accessory cannot be used to seal sparkling wines.

Benefits of the Wine Stopper

The wine stopper accessory (100-04) can be used to plug and vacuum seal opened wine. This accessory can preserve wines and keep wine fresh for up to one month. If you have open wine from a party or small gathering, use the wine stopper to elongate the wine’s lifespan!

Program the Vac100

Program a preset on your Vac100 specifically for sealing any half bottles or opened wine. This way, each time you go to seal the remaining wine in a bottle, the process is quick and easy.

After the unit is powered on, hit the settings button to access all programs. Select the program number that you want to save for wine sealing. Use the increase and decrease buttons to scan through your program list. Once you have selected a program, hit the settings button to adjust vacuum time (about 50 seconds in this case). Vacuum time can always be adjusted later. Next, hit the settings button again to adjust the sealing time to 0 seconds. Then, hit the settings button one last time to adjust the cooling time to 0 seconds. Remember to use the increase and decrease buttons to adjust times. When finished, hit the settings or stop button to exit and save out of the program set.

Sealing the Wine

Attach the wine stopper accessory over the top of an open bottle of wine. Next, grab the accessory hose. Now that your program is set and on the display, hit the pump button on the control overlay. Then, slide one end of the accessory hose over the vacuum port that’s inside the chamber of the Vac100. Place the other end of the hose over the head of the wine stopper.

Once you see the wine start to rapid boil, hit the decrease button to stop the vacuum cycle. The rapid boil indicates that your product has reached the maximum potential of vacuum draw on that specific bottle of wine. Pop the accessory hose off the head of the wine stopper and remove the other end of the accessory port. Your wine is now sealed!

This process significantly improves the preservation of leftover white and red wine. Are you looking for extra stoppers? Shop wine stoppers here.

The JVR Vac100 Chamber Sealer

Do you need a Vac100 chamber vacuum sealer? Learn more about the Vac100 and its features here. Not only can the Vac100 preserve wine, but it’s also capable of vacuum sealing liquids, retort bags, and mason jars. It’s also the perfect solution for sous vide cooking. Not all chamber vacuum sealers are built the same. The JVR Vac100 stands apart from its competition.

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“Boneguard ensures a cost-effective way to achieve optimal puncture resistance”

Do you find that your bags or pouches are not providing enough puncture resistance? As a result, are you paying more for a thicker bag option but still experiencing leakage? Today, we will discuss the perfect solution for you! Boneguard ensures a cost-effective way to achieve optimal puncture resistance. Never worry about a torn or leaking package again plus the benefit of purchasing thinner bags.

The Role Of Boneguard In Vacuum Packaging

Vacuum packaging is a common way of storing foods that involves removing air from a plastic film package preventing reactions with any foreign object, therefore increasing shelf life and preventing freezer burn. Yet, if the product has sharper edges, a risk of puncturing the packaging is present. Consequently, fresh meat is wasted, leakage creates a mess, and overall labor costs are increased due to wasting food products and packaging.

This is where boneguard comes into play. Boneguard is the material that prioritizes maximal puncture resistance for food packaging. Essentially, boneguard is a sheet placed over the sharp edges of bone-in meats or other products before placing them into the vacuum seal bag or pouch and guaranteeing superior puncture resistance.

Compatibility With Vacuum Sealer Machines

Boneguard is compatible with the following vacuum sealing machines: suction, edge, or external vacuum sealers, chamber vacuum sealing machines, and thermoformer units. Whether you use pouches, vacuum seal bags, or packaging film, boneguard will enhance the barrier properties.

Overview Of Our VacGuard Line

JVR Industries has specialized in vacuum packaging since 1972 with over 52 years of experience! We can assure you that we provide materials and supplies to assist and enhance any of your vacuum packaging endeavors. Our VacSupples line conveniently includes boneguard options through our VacGuard line! 

VacGuard Options

Sizes: Various size options are available including roll widths of 4.5″ – 18″ as well as 100′ rolls and 650′ rolls providing you with multiple convenient choices.

Thickness: We carry 6 mil or 10 mil options, each reducing the leaker rate to less than 1%! Say “goodbye” to torn bags and wasting fresh foods!

Quantities: Our Ultra-Clear Boneguard (VacGuard) is available as singular 100′ rolls or in cases of 650′ rolls while the Traditional Synthetic Boneguard (VacGuard) options are available in cases of 100′ rolls.

Perforated vs. Non-Perforated: Perforated boneguard is simply manufactured with evenly measured sections divided by perforations for easy tearing as opposed to cutting the non-perforated boneguard yourself. Perforated boneguard provides an option for efficient packing while allowing you to maintain a consistent packing appearance for your customers.

Traditional Synthetic vs. Ultra-Clear EU: The function remains the same while the appearances vary. Traditional Synthetic boneguard is manufactured with a Non-Woven wax impregnated material creating the white color while Ultra-Clear boneguard is manufactured with a PVC substrate creating a clear boneguard option.

Alternatively, vacuum chamber packaging machines are compatible with the smooth texture, and therefore less expensive, chamber pouches such as our VacPouch line (visit this article to learn how you are saving with VacPouch). Believe it or not, you can save up to 28% just by switching from the 5 mil VacPouch to 3 mil VacPouch paired with VacGuard to still achieve up to 13 mil over the sharp edges!

Additionally, experience the ultimate vacuum packaging combination with the VacSeries chamber vacuum sealers that contain an oil pump which allows for the ability to remove oxygen up to 99.8% (read here to see why an oil pump makes all the difference)! With a near complete vacuum and the low oxygen permeability of the VacPouch line, your products can be stored safely with the least amount of exposure to atmospheric oxygen for an incomparable amount of time!

Questions?

If you have any further questions about our VacGuard line or what other vacuum packaging products JVR Industries carries, email us any time or give us a call during our business hours of 8:30 am – 5 pm Monday-Friday. We look forward to hearing from you!

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“purchase these items at a sales price during the VacSeries Outlet 2024 in a first come, first serve manner“

It’s that time again – the VacSeries Outlet is just around the corner! Find out how you can get VacSeries products for a deal!

What is the VacSeries Outlet? 

Every couple of months, a small stock of VacSeries products that are flawed, or scratch and dent accumulate in limited numbers. As these are acquired over time, JVR Industries sets a day and time for an opportunity to purchase these items at a sales price during the VacSeries Outlet 2024 in a first come, first serve manner. Therefore, we have every intention of preparing you for a chance at these deals! 

Some might ask if the products still work with the same quality. Yes, they do! We can assure you these machines, covers or any other product included provide the same quality and effectiveness as if you were to get one that was not flawed or scratched and dented. The only difference is a minor to major imperfection in appearance. 

When Will the VacSeries Outlet Take Place? 

Get your calendars out and jot down the date for the VacSeries Outlet on August 6th at 11am EST! These items sell fast so make sure to have your device out in preparation for the clock strike at 11am and get that order in. 

How Will Orders be Placed?

ONLINE ORDERS ONLY! 

In past years, we have processed verbal orders for the VacSeries Outlet. This time, there will be a change – orders will solely be online! Why? This will provide the most effective way to process orders and get them out to you with greater efficiency!  

Items in Stock for the Upcoming VacSeries Outlet 

JVR Vac100 Chamber Vacuum Sealer 

JVR Vac110 Chamber Vacuum Sealer 

Vac100 Chamber Accessory (3 GALLON)

The number of flawed vs scratch and dent items are currently unknown but will be updated as the order day approaches. So, keep an eye out and an ear open cause it is worth it! 

Have Questions? 

We look forward to answering any questions you may have about the VacSeries Outlet or any other questions you might have for us! Contact us any time by email or give us a call during business hours on Monday – Friday between 8:30 am – 5 pm.  

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“new pouch sizes will add to the variety yet obtain applicability for our customers“

We are excited to announce that we have added new options to our extensive VacPouch line! We are confident that these new pouch sizes will add to the variety yet obtain applicability for our customers’ vacuum packaging needs. Not only have we added a new variety of 5 mil VacPouch sizes, but we have also added various sizes in the Zipper VacPouch stock!

Why Did JVR Add More Pouch Sizes? 

JVR Industries has been specializing in vacuum packaging since 1972 – that is over 52 years of experience! We have every confidence in providing quality supplies for our customers, while consistently refining and listening to our customers’ suggestions and packaging needs. 

Without further ado, below is the list of new additions to the VacPouch line! 

The New Additions to Our VacPouch Line 

8 x 12 (5 mil) 100 PACK – VacPouch 

10 x 13 (5 mil) 100 PACK – VacPouch 

12 x 12 (5 mil) 100 PACK – VacPouch  

12 x 14 (5 mil) 100 PACK – VacPouch 

4.5 x 9 (4 mil) 100 PACK – Zipper VacPouch 

6 x 10 (4 mil) 100 PACK – Zipper VacPouch 

8 x 12 (3 mil) 100 PACK – Zipper VacPouch 

Where to View the New Pouch Sizes

Visit this link to view the new pouch sizes on our website! 

Questions?

If you have any questions about what is included in our VacPouch line or additional questions about what vacuum packaging options are available to you, feel free to give us a call during business hours between 8:30 am – 5 pm Monday-Friday! We look forward to hearing from you! 

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“vacuum sealing bags that are equipped with top seal integrity and puncture resistance…”

JVR Industries has specialized in vacuum packaging since 1972 and has found the importance of supplying bag options for all our customers no matter the vacuum sealer model. Whether you own a chamber vacuum sealing unit or a Foodsaver edge vacuum seal machine, we are always stocked with vacuum sealing bags ideal for your needs!

Our VacFlex Vacuum Seal Bags

All packaging options we supply are BPA-free and are composed of a balanced blend of coextruded polyethylene and nylon. With over 50 years of experience, we can assure you of vacuum sealing bags that are equipped with top seal integrity and puncture resistance placing our VacFlex line as a competitor in the market.

Compatibility With Vacuum Sealer Machine

VacFlex bags are designed specifically for edge, suction, or external-type vacuum sealers such as those provided by Foodsaver and VacMaster due to the embossed texture. Additionally, vacuum seal bags such as VacFlex are not designed for a chamber vacuum sealer machine but are compatible. The perfect unit to own in tandem with a freeze-drier!

Vacuum Seal Bags for Food Storage

Unlike a chamber vacuum sealer that pulls up to 99.8% for food preservation, external vacuum sealers work to remove about 80% of all the air from vacuum sealer bags so less air surrounds the food or any other product. The seal created following the vacuum along with the vacuum seal bags’ low oxygenation rate restricts oxygen reentering.

How does this increase food storage longevity?

The more air removed, the less oxygen there is for aerobic bacteria to react with decreasing damage and moisture release. Thanks to the superior seal quality of the vacuum bags, we can ensure safe, long-term storage for your food.

Benefits

Increased shelf-life

Prevent freezer burn

Preserves moisture, texture, odor, and color

Sous vide cooking meats

Decreases waste!

Options: Vacuum Sealer Bags and Rolls  

Our VacFlex line is available in bag or roll form with varying sizes to choose from! The standard thickness for vacuum seal bags and rolls is 4mil. Check out our website and find the vacuum sealer bags and rolls you need!

VacFlex Bags

Available in packs of 100, 600, and 1200 varying in size from 5″ x 8″ to 15″ x 18″

Want Different Sizes In Your Order? Easy! Buy the VacFlex Variety Pack includes 100 packs of 6″ × 10″, 8″ x 12″, and 11″ × 16″ bags.

VacFlex Rolls

Available in 2, 4, or 12 PACKS and dimensions of 6″to 15″ x 50′

We also carry MINI COMBOs or COMBOs available in varying sizes!

You can sort through the reviews or write your review as you experience the superior quality of our vacuum seal bags and rolls.

Price Comparison

Save up to 50% on a cart full of vacuum seal bags or rolls compared to many major competitors!

Additional Vacuum Bags

Our BPA-free bag supply consists of almost every vacuum bag option except mylar bags. Among these is our popular VacPouch line. Review our VacPouch items and find out how you can save even more money by moving to our chamber pouches only compatible with chamber vacuum sealers like our VacSeries line.

Questions?

Contact us with any questions about our vacuum seal bag items and we would love to assist you! Email us any time or call during our business hours.

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“vacuum packaging with the right equipment is the most effective form of food preservation to date”

Have you ever wondered what exactly vacuum packaging is and what options are available to you in the industry? Well, you’ve come to the right place! Learn how vacuum packaging with the right equipment is the most effective form of food preservation to date so you can stock your shelves with foods that will not go to waste! Today, we will review some of the history of vacuum sealing, explain why it is effective, and provide an informative overview of your vacuum sealer machine and packaging options.

History of Vacuum Packaging

Vacuum pumps date back to 1650 when a man named Otto Von Guericke presented an experiment demonstrating a vacuum to the dignities of the Holy Roman Empire. Two teams of horses were prompted to pull apart joined Magdeburg hemispheres that had the air pumped from between them – the hemispheres would not budge.

Then, during WWII, it was discovered that vacuum-packaging meat allowed it to be stored for much longer. So, from the basement of his own home in Germany, Dr. Karl Busch built the first vacuum pump specific for food packaging called a Huckepack.

Chamber vacuum packaging was introduced to the US with the help of John V Radziwon, founder of JVR Industries Inc! JVR Industries began in 1972, specializing in vacuum packaging.

Why Vacuum Packaging Items Is Effective

Vacuum sealing has become the ideal way to store foods at home and in the market, whether for shelf storage or freezing. The process consists of applying a vacuum to pull the air from between the oxygen-permeable packaging and a product and sealing the packaging to eliminate oxygen from reentering.

But why do many companies recommend vacuum sealing food over storing food in containers or other forms of storage?

The word “vacuum” originates from the Latin word “vacuus” meaning “empty space”. Vacuum packaging applies this concept to preserve food products, clothing, wine, and more! Contact with oxygen can cause aerobic bacteria to multiply and break down food particles. Essentially, the fewer oxygen molecules in the space surrounding a product, the less opportunity for food particles and aerobic bacteria on the product to react causing spoilage and, consequently, changing the odor, color, taste, and texture. Therefore, the more air is pulled from the packaging, the more lasting the shelf life.

This introduces the reality that one type of vacuum sealing machine will produce higher quality vacuum seal results than another due to a deeper vacuum pull.

Practical Benefits of Vacuum Sealing

1. Food Preservation – Eliminating oxygen solves the problem of spoilage from oxidization during food storage by not only fighting waste, but keeping taste, color, texture, and aroma at top quality!

2. Maintains Moisture and Flavor – Inhibits contact with a dry environment so the moisture within the product does not escape to compensate.

3. Prevents Freezer Burn – Click here to learn more about how to ensure meat and other food are not wasted from freezer burn by incorporating vacuum sealing.

4. Improves Flavor and Texture of Meat When Marinating – The vacuum opens the pores of the meat, while the close contact of the packaging ensures the marinade is in contact with even the meat crevices. These two simple benefits work in order to add to the flavor and texture of the meat.

Vacuum Sealer Options

The vacuum packaging industry supplies various machine options with different features. Consequently, choosing can be difficult when attempting to find what works best for your circumstances and goals. On the other hand, multiple options allow the opportunity to find the machine for you! Below will provide a brief overview of the differences between each including how each functions, benefits, and limitations.

Edge, Suction, External Type (Non-Chamber) Vacuum Sealers

How it Works: Place the food inside the bag then clamp the open end into the seal bar. These vacuum sealers apply the vacuum externally by pulling the air out of the bag and toward the pump. The seal bar then seals the bag once the air is pulled.

Benefits: Easy portability; No limit in the length of the bag, only in width depending on seal bar length; zero upkeep and maintenance due to the dry piston pump.

Limitations: Can not package liquids due to external application of the vacuum causing a siphoning effect; Contains a dry piston pump which creates problems of lower durability (1 month – 10 years) and less vacuum draw of 80%; Only use embossed vacuum seal bags.

Chamber Vacuum Sealers

How it Works: Set the food in the packaging, insert the open end of the bag into the seal bar clips, close the lid, and the vacuum cycle time begins automatically. You will observe a cold rapid boil when vacuum sealing liquids. This is your sign that the maximum vacuum has been applied. Skip the rest of the cycle and set a program with the vacuum time it took to reach a cold rapid boil. This allows for an efficient vacuum sealing process!

Oil vs Dry Piston Pump: These machines can contain dry piston pumps which have less vacuum draw of around 90% and are less durable. They can also contain oil pumps making increasing durability to 10-30 years, and a vacuum draw of up to 99.8%. Click here to learn more about how the pump type can impact your packaging results and overall experience!

Benefits: Seals food including liquids since the vacuum is applied evenly within the chamber negating the siphoning effect; stainless steel housing gives the machine durable protection; Increased pump durability, vacuum draw, and quieter if it contains an oil pump like our VacSeries units! The chamber sealer pouches are up to 7 times less expensive when compared to foodsaver style embossed bags for external units.

Limitations: Contain maximum pouch sizes depending on the model due to the chamber feature; Higher maintenance for oil pumps; May need a cart for larger models.

Nozzle Head Vacuum Sealers

How it Works: Similar to external by pulling air out of the bags externally. The difference is, that a nozzle protrudes into the pouch and pulls the air, then automatically retracts after the vacuum cycle time, sealing the bag to conclude.

Benefits: Easy portability; No limit on the length of the bag, only in width depending on the seal bar length; next to zero upkeep due to the dry piston pump.

Limitations: Can not package foods containing liquids due to siphoning effect; Contains a dry piston pump which results in lower quality packaging.Typically sold commercially at much higher price. Not suited for home-use typically.

Rollstock Thermoformers

How it Works: Uses heat to thermoform a roll of film into pockets. The person operating places food into those pockets. Non-forming film is placed as the top layer and heat is applied to create an airtight package. Each package is cleanly separated by crosscut and rotary knives to create professionally packaged results.

Benefits: Efficient; Takes little effort; Ensure consistency of packaging appeal. Initial investment might be costly, but savings could be tremendous.

Limitations: Size causes challenging portability; Expensive.

Packaging Types and Compatibility with Each Vacuum Sealer Type

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JVR Industries Inc. supplies all packaging types listed in various size options. Contact us to write custom notes such as a packaged date on your bags!

Consider that more expensive VacFlex vacuum seal bags are designed only for an external, Foodsaver-type vacuum seal model which increases cost over time compared to vacuum pouches compatible with chamber vacuum sealers such as the VacSeries models. Click here to read about the differences between chamber pouches and vacuum sealer bags that cause this price variation.

Questions?

If you have further questions on which options may provide the best results for your vacuum sealing process, feel free to send us an email or call during our business hours. JVR Industries has been specializing in vacuum packaging for over 52 years and staff will be equipped and happy to provide you with further information!

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A very common question for us to receive is: “How do I set up my retort bar assembly for my Vac110?”

Today, we will answer that question simply!

Your Vac110 Chamber Vacuum Sealer has the capability for many functions such as vacuum sealing chamber pouches and glass jars as it is automatically paired with the standard seal bar. However, with the addition of the retort bar assembly, those options are widely expanded. Imagine having the alternative to save space from using cans and jars for your poultry or pet food packaging and replacing them with airtight retort pouches that produce the same, if not better, results for storing your canned foods. In addition, instead of using a can opener to open the metal cans, you simply use the tear notch on the retort pouch and voila!

About Retort Canning

How does the retort pouch production differ from the chamber vacuum pouches that makes this retort pouch revolutionary? A retort canning pouch is a sterilizable flexible pouch constructed with a mix of various layers of thin metal foils and plastics. This retort pouch design allows it to withstand temperatures and pressures used during the food packaging process that can replace using the traditional industrial canning methods.

The process for retort food canning removes all air from within the pouch following sterilization by heating to a temperature of about 250° for around 50 minutes. The retort bar then seals off the pouch once the sterilization and full air removal has taken place and your sealed pouch is now ready to store safely away!

The following information covers common uses of the retort bar, steps to install your retort bar, approaches to identifying the differences between the standard seal bar and the retort bar, seal and cooling times recommended for your mylar or retort pouches, and finally, methods to ensure proper seal integrity.

COMMON USES OF THE RETORT BAR ASSEMBLY

NOTE: The retort bar is not meant to seal chamber vacuum pouches!

The retort bar assembly is an 11.0″ bar with a heat strip size of 3.5mm. These features provide additional options for your food packaging process because it is capable of high pressure and heat used to seal heavy mil flexible retort pouches including mylar and retort pouches.

Common uses for the retort seal bar among our customers include sealing:

Retort canning pouches (e.g. for various types of food packaging such as raw materials or shelf stable goods)

Mylar pouches

Coffee bags

HOW TO IDENTIFY THE DIFFERENCE BETWEEN THE STANDARD SEAL BAR AND RETORT BAR ASSEMBLY

Three easy processes are used to identify the differences between the standard seal bar and the retort bar.

1. Heat Strip Size

The heat strip is the black metal strip that runs along the whole bar. The Standard Seal Bar is a flat, 6 mm strip while the retort bar is a concave shape, 3.5 mm strip that provides the pressure

This difference can be identified by simply sliding your finger across each heat strip. If the heat strip is flat, then it is a standard seal bar. If you feel a hill or ridge along the heat strip, then it will be a retort bar.

2. Width of Bar

Look down the end of each bar. The retort bar appears narrower while the standard seal bar is wider (6 mm).

3. Label

The standard seal bar does NOT have a label. The retort bar always has a label located at the center of the bar labeled “RETORT”.

RECOMMENDED CYCLE TIMES

When considering using the retort bar in place of your standard seal bar for the retort packaging process, specific processing times are recommended depending on what retort pouches are used. We will review these specifics with the mylar pouches and retort canning pouches.

Note: Mylar retort pouches are not sold by JVR Industries, but are provided through Pleasant Grove Farms at topmylar.com. The seal integrity of a mylar retort bag has been tested in-house and has been found to be exceptional. 

Recommended Seal and Cooling Times for Mylar Retort Pouches:

Seal Time: 2.4 sec.

Cooling time: 5.0 sec.

Recommended Seal and Cooling Times for a Retort Pouch:

Seal time: 2.8 sec.

Cooling time: 6.0 sec

How to Ensure Seal Integrity Following the Sealing Process

Four methods should be practiced during the sealing process to ensure exceptional seal integrity that will provide you with safe packaging for storage.

1. MOUTH FOLD – Fold over the pouch mouth leaving about 2-4 inches of clearance to avoid residue in the seal area from moist products.

2. PREVENT WRINKLES – Lay pouch flat across the retort bar assembly, checking that the mouth is inserted entirely in the bag clips. If sealing a low profile product, then place filler plates below to fill the void.

3. INSPECT WELD – Check that the entire mouth of the package shows a perfectly continuous crosshatch pattern. Small blemishes should not be a concern, though you can check the strength of the potentially compromised area using the resistance test.

4. RESISTANCE TEST – Tug at the mouth of the pouch to check for complete adhesion following sealing. A solid weld/seal has taken place if you are unable to rip apart the seal.

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The Homesteading Festival 2023

JVR Industries, Inc.® is traveling to Rise ‘N’ Swine Farm in Holland, NY to appear at the Homesteading Festival 2023! Come join us for a FREE day of learning traditional skills at Rise ‘N’ Swine Farm. Lunch will be available.

JVR will be discussing what a chamber vacuum sealer is, in addition to the differences between edge, suction, and external vacuum sealers and chambers. Lastly, we’ll discuss the difference between chamber pouches and embossed vacuum seal bags/rolls.

NO REGISTRATION REQUIRED FOR THE FESTIVAL

General Information on the Homesteading Festival

Where: Rise ‘N’ Swine Farm in Holland, NY

When: September 23rd, 9:00 AM – 2:00 PM

Additional Topics that will be covered at this year’s festival:

How Honey is Made, Soap Making, Raising Chickens – for Kids, Homeschooling, Rotational Grazing, Chicken Processing, Rabbit Butchering, Seed Collecting & Foraging, Starting & Maintaining Orchards, Goat Milk Yogurt & Salve Making, and Cheesemaking.

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